2014

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image : Manufacturing Spirit Deeply Rooted in Minebea

(Posted Oct. 2014)

image : Manufacturing - Realizing the highest-quality products through even higher efficiency

Intuition Backed by Long Experience

image : Mr. Toshiaki Isomura (entered company in 1999*) Brushless Motor Business Unit Manufacturing Headquarters, Production Engineering Section

Mr. Toshiaki Isomura
(entered company in 1999*1)Brushless Motor Business Unit
Manufacturing Headquarters,
Production Engineering Section

Mr. Tsuyoshi Ishida and Mr. Toshiaki Isomura are part of the Production Engineering Section, a core part of Minebea's manufacturing operations. The section builds production lines, supplies mass production equipment and molds to manufacturing sites, and develops new methods to rationalize the manufacturing processes. "When we design production lines for new product models, we collaborate with the engineering departments and quality management departments to build processes from scratch," says Mr. Isomura. "Then, we monitor manufacturing sites after mass production starts and make improvements based on feedback from the sites. There are a lot things to worry about, but there's also a lot of enjoyment in the process of resolving problems."

Unforeseen problems often occur, posing challenges to meeting severe quality and delivery deadlines. Mr. Isomura admires the speed with which Mr. Ishida, his boss and the manager of the Production Engineering Section, makes decisions when confronting problems. "I have a tendency to brood over problems to the point where I can't act," says Mr. Isomura. "With their long experience, my superiors take a very practical approach of just trying new solutions without fear of failure." Mr. Ishida smiles wryly. "Even if a decision ends in failure, if we act quickly enough we have the time to go back and fix it again. Most of all, I've found that our initial instincts often hit the mark. We rely on intuition based on long experience. It's important for us to value that intuition."

Improving Manufacturing with Unconventional Thinking

image : Mr. Tsuyoshi Ishida (entered company in 1981*) Brushless Motor Business Unit Manufacturing Headquarters, Production Engineering Section

Mr. Tsuyoshi Ishida
(entered company in 1981*1)
Brushless Motor Business Unit
Manufacturing Headquarters,
Production Engineering Section

Mr. Ishida has high hopes that Mr. Isomura and other young employees will reassess the importance of process technology, which has traditionally been one of Minebea's strengths. "The manufacturing industry depends on the ability to process materials. It's up to our young employees to discover, from among all the diverse processes, new methods with superior efficiency, instead of just following the conventional methods. To do this, young employees have to continually challenge themselves by asking, ‘Can't we try this?'" Mr. Isomura listens with interest. "I'm often surprised at Mr. Ishida's advice because he suggests new ways of looking at things. I'd like to think more carefully about his advice on a personal level and develop my own ideas."

Mr. Ishida communicates the important role of the Production Engineering Section in the manufacturing process to the future generations. "For us, manufacturing products with high quality is a basic requirement. Our job is to maximize manufacturing performance by finding ways to lower costs. Combining our expert process technology with unconventional thinking enables us to supply customers with low-price, high-quality products."

*1 Panasonic Corporation (at the time) Transferred to Minebea Co., Ltd. in 2010 with the transfer of the Brushless Motor Business Unit

* Positions/assignments current as of time of interview (December 2013)

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